ASRS Systems: Automated Storage & Retrieval Solutions
Take warehouse automation to the next level with Automated Storage & Retrieval Systems (ASRS). Achieve maximum storage density, ultra-fast retrieval, and round-the-clock operational efficiency—perfect for modern warehouses and distribution centers.
What Is ASRS?
An Automated Storage & Retrieval System (ASRS) is a highly advanced, computer-controlled system that automatically stores and retrieves pallets, cartons, or totes in high-density racking—maximizing cubic space and minimizing labor. ASRS systems can reach heights up to 100 feet, far surpassing conventional pallet racking, and are designed to transform both new and existing warehouses into automated, high-throughput operations.
- Maximum Density: Drastically reduce aisle space and leverage warehouse height—store more in less space.
- Automated Operation: Computer-controlled cranes and shuttles manage pallet storage and retrieval with minimal human intervention.
- 24/7 Productivity: ASRS can run continuously, enabling non-stop inventory movement and order fulfillment.
- Error Reduction: Automated systems eliminate picking and inventory errors for superior accuracy.
- Labor & Energy Savings: Reduce staffing needs and energy consumption, especially in cold storage environments.
- Flexible Integration: Integrates with WMS and conveyor systems for seamless warehouse automation.
How Does an ASRS Work?
ASRS systems utilize automated cranes, shuttles, or robotic mechanisms to transport loads to and from storage positions. Products are delivered to in-feed stations, then automatically stored in precise locations based on inventory management software. Retrieval is just as simple: the system delivers pallets or cartons to out-feed stations—ready for shipping or further processing. Systems can be configured for pallets, totes, cases, or trays and customized for various load sizes and throughput requirements.
Key Features
- Up to 100 feet tall for maximum vertical density
- Rack-supported structures for new builds or retrofits
- Custom in-feed/out-feed (manual or automated)
- Supports various load types (pallets, totes, cartons)
- Integrated with warehouse management software
Benefits for Your Business
- Reduces labor costs & increases throughput
- Improves order picking speed and accuracy
- Minimizes warehouse footprint
- Ideal for cold storage and high-turnover operations
- Handles peak demand with no downtime
Ideal Applications
- Distribution centers
- Manufacturing & assembly
- Food & beverage warehousing
- Pharmaceutical storage
- E-commerce & retail fulfillment
- Cold and frozen storage
How Much Does an ASRS Cost?
ASRS systems generally cost two to three times more than other high-density storage solutions. Pricing varies by system size, throughput, and complexity. While the upfront investment is significant, the long-term savings in labor, space, and operational efficiency deliver a strong return on investment—especially for large-scale and high-volume operations.
ASRS Key Features
- Tower Heights: ASRS structures can reach up to 100 feet, leveraging vertical space for ultimate density.
- Automated Cranes & Shuttles: Fast, precise movement of loads using advanced robotics.
- Flexible In/Out-Feed: Pallets, totes, or cartons can be loaded/unloaded at multiple points.
- Seamless WMS Integration: Direct connection with warehouse software for inventory and order management.
- Adaptable for New Builds or Retrofits: Rack-supported designs fit almost any warehouse structure.
Business Benefits of ASRS
- Lower Labor Costs: Automation reduces the need for manual labor and increases throughput per shift.
- Accuracy & Traceability: Automated picking and tracking decrease inventory errors and losses.
- Space Efficiency: Densest possible storage, freeing up valuable floor space for other operations.
- Cold Storage Ready: Energy savings and fast picking in low-temperature environments.
- High-Speed Order Processing: Meet peak e-commerce or production demands with no downtime.
ASRS: Top Applications
- Distribution Centers: Rapid shipping and replenishment.
- Manufacturing: Automated materials delivery to production lines.
- Food/Beverage Warehousing: Ideal for FIFO and cold storage.
- Pharma/Healthcare: Secure, trackable, and error-free storage.
- E-commerce: High-volume order picking and accuracy.